ZHCB butt-welding Machine


Butt manual with no seal registration




General Information

ZHCB butt-welding machines serve for joining pipes made of PE, PP, PB, PVDF within the diameter range 50-1200mm. Machines are controlled manually and don’t store welding parameters. ZHCB machines are characterised by their simple and light-weight construction. Machines are operated on the basis of table of welding parameters attached to the control panel if hydraulic unit. Timer and stop watch features are integrated into the regulator of temperature also located on the control panel. Newly designed hydraulic system allows for smooth adjustment of press force and max. retraction speed. New solution allowed to reduce the weight and dimensions of hydraulic unit by 25%.

Hydroaccumulator

ZHCB machines are by default equipped with hydroaccumulator which maintains the press force at adequate level during cooling phase without the need for constant work of the pump motor. This solution allows to reduce worktime of power generator.

Multifunctional regulator of temperature

Heating plate is controlled through the regulator of temperature located on the control panel of hydraulic unit. The regulator is additionally equipped with the timer/stop-watch feature for counting the times of subsequent phases of welding process.

Welding parameters

Table with welding parameters located on the control panel significantly improves the quality of work and allows to maintain correct parameters during welding process. By default the table provides parameters for PE pipes for SDR:11, 17, 17.6 and 26. Tables for other materials (PP,PB,PVDF) or other SDR’s are available at request.

Registration of welding parameters

ZHCB machines can be equipped with data logger RZEN-2000. The device attaches to the hydraulic unit and connects with power supply and hydraulic systems via designated connectors. Installation procedure doesn’t require any additional tools and can be performed in on-site conditions. Significant advantage of the data logger is its versatility. Client owning larger number of ZHCB machines, even of different sizes, can easily switch the device between different machines depending on his current needs. The data logger stores up to 2000 welding cycles. The file with welding protocol can be downloaded onto USB stick. Printout of welding protocol can be performed directly from the data logger using thermic printer or through PC with NowatechConnection software (download for free at Nowatech website).

ZHCB technical parameters
Type: ZHCB-160 ZHCB-250 ZHCB-315 ZHCB-400 ZHCB-500 ZHCB-630 ZHCB-800 ZHCB-1000 ZHCB-1200
Catalog card
General parameters
Diameter range 50-160
mm
63-250
mm
90-315
mm
110-400
mm
250-500
mm
355-630
mm
500-800
mm
450-1000
mm
630-1200
mm
Overall power 2750 W 3650 W 3850 W 4950 W 5100 W 8650 W 10250 W 19000 W 22000 W
Overall weight 123 kg 126 kg 159 kg 229 kg 311 kg 701 kg 1871 kg 2840 kg 4990 kg
Heating plate
Power supply 230V, 50Hz 400V, 50Hz
Power 1000 W 1900 W 2100 W 3100 W 3800 W 6800 W 8000 W 15000 W 18000 W
Weight 4 kg 6 kg 9 kg 14 kg 18 kg 33 kg 46 kg 100 kg 110 kg
Trimmer
Power supply 230V, 50Hz 400V, 50Hz
Power 1200 W 1200 W 1200 W 1200 W 750 W + reducer 1100 W + reducer 1500 W + reducer 2200 W + reducer 2200 W + reducer
Weight 10 kg 15 kg 21 kg 36 kg 57 kg 90 kg 140 kg 250 kg 350 kg
Support stand
Weight 4 kg 6 kg 8 kg 14 kg 18 kg 62 kg 70 kg 190 kg 200 kg
Hydraulic unit
Power supply 230V, 50Hz 400V, 50Hz
Power 550 W 750 W 2200 W
Pressure regulation range 0-100 bar 0-160 bar
Weight 30 kg 31 kg 50 kg 50 kg 70 kg
Control Manual
Memory
User language Polish, English, Russian, German
Base framework
Weight 36 kg 41 kg 45 kg 80 kg 117 kg 315 kg 765 kg 1050 kg 2950 kg
Reducing adaptors 50, 63, 75, 90, 110, 125, 140 63, 75, 90, 110, 125, 140, 160, 180, 200, 225 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355 250, 280, 315, 355, 400, 450 355, 400, 450, 500, 560 500, 560, 630, 710 450, 500, 560, 630, 710, 800, 900 630, 710, 800, 900, 1000
Material aluminum aluminum aluminum aluminum aluminum aluminum steel steel steel
Adaptors set weight 14 kg 28 kg 38 kg 55 kg 70 kg 170 kg 800 kg 1200 kg 1300 kg